Gusset Pouch

Gusset pouches are a flexible packaging solution that enhances the volume and structural integrity of the pouch. This packaging option is available in two forms: a side gusset pouch, where the gusset is added to the side, and a bottom gusset pouch, where the gusset is added to the bottom.

Flexible Food Packaging

Gusset pouches are available at the side, round bottom, k-seal bottom, and plow bottom gussets bags for different packaging requirements. Side gusset pouches can be used for coffee, tea, and snacks.

Adding a gusset on the side increases the pouch’s capacity for storage, maximising its volume. Furthermore, this design allows the pouch and its contents to be displayed vertically or horizontally on store shelves, providing flexible aesthetic appeal to consumers.

Enhance Volume and Structural Integrity

The round bottom gusset is suitable for packing products weighing less than 500 grams, while the k-seal and plow bottom gusset are for products weighing more than 500 grams. The key distinction between the k-seal and plow bottom is that the plow bottom is typically used for packaging flour and sugars.

We provide a range of gusset pouches featuring different materials, lengths, and sizes. We also include customisation options and printing, allowing for a tailored packaging solution that aligns with specific brands and requirements.

  • Higher volume capacity than usual packaging solutions
  • Available as “Side Gusset Pouch” or “Bottom Gusset Pouch”
  • Oxygen & moisture resistant
  • Leak-proof


Film Structure

Bag Style

Bag Size


Frozen Mango PAA/LLDPE Standing Pouch with Zipper 220 x 250 + 55 8 colours + varnish
Banana Dessert Microwavable/ Self-Venting Seal PA/LLDPE 3 Side Seal 130 x 170 10 colours
Frozen Fried Chicken PET/VM-PET/LLDPE 3 Side Seal with Zipper 190 x 250 8 colours
Frozen Chicken PET/PA/LLDPE 3 Side Seal 160 x 170 10 colours
Teabag OPP/VM-PET/LLDPE 3 Side Seal 65 x 75 4 colours
Retort Pasta Sauce PET/PA/AL/RCPP Standing Pouch 120 x 180 + 35 8 colours
Retort Tuna PET/AL/PA/RCPP 3 Side Seal 200 x 300 8 colours
Retort Sweet Corn (microwavable) Barrier PET/PA/RCPP 3 Side Seal 130 x 300 No printing
Retort Stew Microwavable/Self-Venting Seal Barrier PET/PA/RCPP Standing Pouch 130 x 150 x 35 3 colours